Smokehouse - Falcon Products Ltd

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How Could Our Products Benefit You?

  • Enhanced Flavour and Consistency: Non-stick surfaces ensure that smoked meats, fish, and other items don't stick to grates or racks during the smoking process. This helps maintain the integrity of the product, prevents uneven cooking, and ensures a consistent and flavourful result. If a solid liner or tray is selected, it can hold the drippings from the meat to improve moisture retention and allow for spices or other aromatic compounds to be reabsorbed into the meat for flavour enhancement. Mesh alternatives are available, if this is something you may not desire.
  • Reduced Waste: Reduce your reliance on disposable parchment paper or other single-use liners. Save money and reduce waste making our liners a more environmentally friendly option. Additionally, our liners help reduce food waste as the liners will not rip, and have a more non-stick coating than a typical single-use liner or parchment paper.
  • Reduced Product Loss: Smokehouses often deal with delicate items that can easily fall apart or stick to surfaces. Using non-stick mats or liners reduces the risk of product loss, improving overall efficiency and profitability.
  • Time Savings: With non-stick surfaces, smokehouse operators can spend less time tending to the smoking process and dealing with stuck items. This allows for greater productivity and the ability to smoke larger quantities of meats in less time.
  • Consistency in Presentation: Non-stick materials help smoked products maintain their shape and appearance, ensuring that they look as good as they taste. This is important for customer appeal and presentation, especially for products sold in retail or for catering.
  • Versatility: Non-stick materials can be used in various types of smokehouses, including traditional wood smokers, electric smokers, and gas smokers. They are versatile tools that adapt to different smoking methods and product types.
  • Cost Savings: While there is an initial investment in purchasing non-stick mats or liners, their durability and reusability can lead to long-term cost savings compared to constantly replacing disposable alternatives.

Please also review or download our Food, Baking & Confectionery brochure.
All our PTFE products are manufactured from PFOA free dispersions.

PTFE Thickness Explained

A higher number indicates a thicker material. For example, a 3T thickness signifies a material that is three thousandths of an inch thick, while 5T represents a material that is five thousandths of an inch thick.
Typically, a thicker material translates to a more durable and long-lasting product, provided it is properly maintained. However, this durability comes at the expense of reduced flexibility and increased weight.

Our Recommendations

Our 5T material is the most diverse product we offer, suitable for most applications, such as: food production, baking, or cooking.
For applications that require a protective surface, or a more durable material for high-wear situations, our 10T material is the more suitable option.
On the other hand, our 3T material provides a thinner, translucent option for more delicate works, such as icing and confectionary. This material can also serve as a more budget friendly alternative to our 5T material.
If you have any doubts or questions about which would best suit your needs, please feel free to contact us.

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